The Tekonsha Voyager Brake Controller is a reliable electronic control designed for 2, 4, 6, and 8-brake applications, offering smooth and safe trailer braking with its patented sensor technology, easy installation, and comprehensive warranty support.
Overview of the Tekonsha Voyager
The Tekonsha Voyager is a versatile electronic brake controller designed for trailers with 2, 4, 6, or 8 brakes, ensuring smooth and reliable braking performance. It features Tekonsha’s patented braking sensor technology, which provides proportional braking based on the tow vehicle’s deceleration. The unit is compact, easy to install, and comes with all necessary mounting hardware. It supports manual override functionality, allowing drivers to apply trailer brakes independently. The Voyager is compatible with a wide range of trailers and offers adjustable sensitivity and brake power for customized control. With its durable construction and comprehensive warranty, it is a trusted choice for safe and efficient trailer towing experiences.
Features and Benefits
The Tekonsha Voyager offers a range of features that enhance trailer braking safety and convenience. Its proportional braking system applies trailer brakes in sync with the tow vehicle, reducing stopping distances and improving control. The manual override function allows independent trailer brake activation, useful for downhill control. Adjustable sensitivity and brake power settings ensure customized performance for various trailer loads. The unit’s compact design and easy installation make it a practical choice. Additionally, the Voyager includes a bi-colored indicator light for monitoring system status. These features combine to provide reliable, safe, and efficient trailer braking, making it an excellent option for both novice and experienced towers. The Voyager also supports up to four axles, ensuring compatibility with a wide range of trailers. Its durable construction and comprehensive warranty further enhance its value, offering peace of mind for long-term use. The Voyager’s intuitive controls and clear instructions ensure seamless operation, while its advanced technology delivers consistent braking performance in diverse driving conditions.
Table of Contents
This manual is organized into clear sections to help you navigate and understand the Tekonsha Voyager Brake Controller. The table of contents includes:
- Installation Guide
- Operating the Voyager Brake Controller
- Troubleshooting Common Issues
- Maintenance and Care
- Safety Precautions
- Warranty and Technical Support
Each section provides detailed instructions and insights to ensure safe and effective use of the Voyager Brake Controller. This structure allows users to quickly locate specific information, making the manual a valuable resource for installation, operation, and troubleshooting. The table of contents is designed to enhance user experience and ensure all aspects of the product are covered comprehensively.
Installation Guide
Install the Tekonsha Voyager Brake Controller by gathering materials, following wiring diagrams, and mounting the unit securely. Ensure proper leveling and connections for safe, effective operation.
Materials and Tools Needed
To install the Tekonsha Voyager Brake Controller, you’ll need a screwdriver, pliers, and wiring connectors. Essential materials include the control unit, mounting hardware, and wiring diagram. Ensure you have butt connectors, electrical tape, and a circuit breaker for the black wire connection to the vehicle’s battery. A voltage tester is recommended to verify wiring connections. Proper tools and materials ensure a safe and efficient installation process, adhering to the manual’s guidelines for secure and reliable brake control functionality.
Wiring Connections and Diagrams
The Tekonsha Voyager Brake Controller requires specific wiring connections for proper functionality. The red wire connects to the stoplight switch, activating with the brake pedal. The black wire links to the vehicle’s battery via a 20-amp circuit breaker, while the white wire grounds to the chassis or negative battery terminal. The blue wire connects to the trailer brakes. Refer to the provided wiring diagram for precise connections, ensuring all wires are securely attached using butt connectors and electrical tape. Proper wiring ensures safe and reliable operation of the brake control system, adhering to the installation manual’s guidelines for optimal performance and safety. Always follow the diagram to avoid electrical issues.
Mounting the Brake Control Unit
Mounting the Tekonsha Voyager Brake Control Unit requires careful attention to ensure proper function and safety; The unit must be installed in a location with minimal vibration and protection from the elements. Use the provided mounting bracket to secure the controller firmly to the vehicle’s dashboard or a suitable surface. The unit should be tilted between -20 degrees (nose down) and 70 degrees (nose up) to ensure accurate sensor operation. Tighten all mounting screws to the recommended torque specification to prevent movement during travel. Ensure the unit is accessible for adjustment and monitoring. Proper mounting is critical for reliable brake control performance and safety on the road.
Initial Setup and Leveling
Proper initial setup and leveling of the Tekonsha Voyager Brake Controller are essential for accurate operation. Begin by mounting the unit within the specified tilt range of -20 degrees (nose down) to 70 degrees (nose up). Use the Leveling Knob to adjust the unit until the orange Leveling Indicator is centered, ensuring the sensor operates correctly. After mounting, fine-tune the leveling to account for the vehicle’s load and trailer configuration. Ensure the vehicle and trailer are loaded as they would be during typical use. Correct leveling guarantees precise brake control and smooth braking performance. Always refer to the manual for detailed leveling instructions to ensure optimal functionality and safety.
Operating the Voyager Brake Controller
Operate the Tekonsha Voyager Brake Controller using the Control Knob for adjusting brake power and the Manual Slide Knob for overriding brakes, ensuring smooth and safe towing experiences.
Understanding the Control Knob
The Control Knob on the Tekonsha Voyager Brake Controller adjusts brake power output. Turning it clockwise increases braking force, while counterclockwise decreases it. Proper adjustment ensures proportional braking, enhancing safety and control during towing. The knob’s sensitivity directly impacts how the trailer responds to the tow vehicle’s deceleration. Always fine-tune the setting during initial setup and test it under various conditions to achieve optimal performance. Proper use of the Control Knob is essential for safe and efficient trailer braking, making it a critical component in the overall operation of the Voyager system.
Manual Override Function
The Manual Override Function on the Tekonsha Voyager Brake Controller allows you to apply the trailer brakes independently of the vehicle’s brakes. Located on the front of the unit, this feature is activated by sliding the manual control knob. It’s useful for testing trailer brakes or in emergency situations where extra braking control is needed. When activated, the trailer brakes engage without affecting the tow vehicle’s brakes, providing additional stopping power and enhancing safety. This function is a critical component for precise control and ensures reliable performance in various towing conditions. Always use it judiciously to avoid sudden stops that could cause loss of control.
Monitoring Brake Activity
The Tekonsha Voyager Brake Controller features a bi-colored indicator light that monitors brake activity and system status. The light displays green when the system is active and functioning normally, while it turns red when the brakes are engaged, either by the brake pedal or the manual override. This visual feedback helps ensure proper brake operation and provides real-time monitoring of the braking system. Additionally, the indicator light aids in diagnosing issues, such as connectivity problems or improper leveling, ensuring safe and reliable trailer braking performance. This feature enhances driver confidence and towing safety by keeping you informed of the brake system’s status at all times.
Adjusting Sensitivity and Brake Power
The Tekonsha Voyager Brake Controller allows for precise adjustments to sensitivity and brake power, ensuring optimal braking performance for various trailer setups. Using the control knob, drivers can fine-tune the sensitivity to match the trailer’s weight and braking characteristics. The manual override feature also enables quick adjustments during operation. Proper adjustment ensures smooth, proportionate braking without over- or under-applying the trailer brakes. It’s important to test the brakes after adjustments to confirm proper functionality. The Voyager’s design makes these adjustments straightforward, providing a balance of safety and control for a wide range of towing scenarios. Always refer to the manual for specific adjustment guidelines to ensure safe and effective braking performance.
Troubleshooting Common Issues
Troubleshooting common issues with the Tekonsha Voyager involves diagnosing connection problems, brake light indicators, and power issues. Ensure proper wiring and installation for optimal performance.
Diagnosing Connection Problems
Diagnosing connection issues with the Tekonsha Voyager involves checking each wire connection. Ensure the red wire is securely connected to the stoplight switch, the black wire to the vehicle’s battery via a fused 12V source, the white wire to a clean ground, and the blue wire to the trailer brakes. Verify that all connections are secure and free from damage or corrosion. If the brake light indicator isn’t functioning, check the red wire’s connection to the stoplight switch. For power issues, ensure the black wire is properly connected and the circuit breaker isn’t tripped. Test the blue wire’s continuity if trailer brakes aren’t responding. Avoid placing RF devices near the controller, as they may interfere with the sensor. Consult the wiring diagram for systematic troubleshooting, and contact Tekonsha support if issues persist. Adhere to the manufacturer’s towing and brake specifications to prevent overload. Regularly inspect and maintain connections to ensure optimal performance and safety.
Brake Light Indicator Issues
If the brake light indicator on the Tekonsha Voyager isn’t functioning correctly, start by checking the red wire connection to the stoplight switch. Ensure it’s securely attached and not damaged. If the indicator remains off, verify the vehicle’s brake lights are working properly. A faulty stoplight switch or blown fuse in the vehicle’s brake circuit could prevent the indicator from illuminating. For a continuously lit indicator, inspect the wiring for shorts or incorrect connections. Refer to the wiring diagram to trace the red wire’s path and ensure it’s connected only to the stoplight switch. If issues persist, consult the troubleshooting section of the manual or contact Tekonsha support for assistance. Always test the system with the trailer connected to confirm proper operation.
Power and Electrical Issues
If the Tekonsha Voyager Brake Controller experiences power or electrical issues, start by checking the black wire connection to the vehicle battery; Ensure it’s securely attached to a fused 12V power source. If the unit has no power, verify the fuse or circuit breaker hasn’t tripped. A faulty ground connection (white wire) can also cause electrical malfunctions. Check for corrosion or loose connections at the battery and chassis. If power fluctuations occur, ensure the wiring is properly insulated and free from shorts. Consult the wiring diagram to trace connections. If issues persist, use a circuit tester to identify wiring faults. Always refer to the manual for troubleshooting steps before contacting Tekonsha support.
Maintenance and Care
Regularly clean and inspect the Voyager unit for dust or debris. Ensure all wiring connections are secure and free from corrosion. Protect from moisture exposure.
Cleaning and Inspecting the Unit
Regular maintenance ensures optimal performance. Power off the unit before cleaning. Use a soft, dry cloth or brush to remove dust and debris from the exterior and vents. Avoid harsh chemicals or liquids, as they may damage components. Inspect wiring for signs of wear, corrosion, or damage. Clean connections with a gentle electrical cleaner if necessary. Check the manual override and control knobs for smooth operation. Ensure the unit is properly secured to prevent movement. Protect the unit from direct sunlight and moisture exposure. Perform these checks monthly or before extended trips to maintain reliability and safety.
Regular Wiring Checks
Regular wiring inspections are crucial for ensuring reliable performance. Start by examining all connections for looseness, corrosion, or damage. Clean any corroded terminals using a gentle electrical cleaner. Verify that all wires are securely attached to their respective components, such as the stoplight switch, battery, and trailer connector. Inspect the wiring harness for signs of wear, cuts, or chafing, and repair or replace damaged sections as needed. Ensure the ground wire is properly connected to the vehicle chassis or negative battery terminal. Follow the manufacturer’s torque specifications for all connections. Perform these checks monthly or before long trips to prevent electrical issues and maintain safe braking functionality.
Safety Precautions
Mount the Tekonsha Voyager Brake Controller securely in a dry, accessible location, ensuring the unit is level and within the specified angle range (-20° to 70° nose up).
Important Safety Information
Always read and follow all instructions carefully before installing or operating the Tekonsha Voyager Brake Controller. Ensure the unit is mounted correctly between -20° nose down and 70° nose up to avoid malfunctions. Never activate RF-generating devices near the controller. Avoid exceeding the towing manufacturer’s rating or the maximum capacity of 8 brakes (24 amps). Properly ground and connect wires to prevent electrical issues. Wear safety glasses during installation. Keep instructions handy for future reference. Failure to comply may result in unsafe conditions or damage to the system. Ensure all connections are secure and follow recommended wiring guidelines to maintain safe operation.
Operating in Adverse Conditions
When operating the Tekonsha Voyager Brake Controller in adverse conditions, ensure the unit is securely mounted and properly grounded. Avoid exposing the controller to excessive moisture or extreme temperatures, as this may affect performance. In wet conditions, check wiring connections for corrosion and ensure they are tightly secured. Use caution when driving in heavy rain or snow, as trailer braking may be less predictable. Always reduce speed and increase following distance in poor weather. Regularly inspect the wiring and connections to prevent electrical issues. For optimal performance, maintain the controller’s level and ensure it remains free from debris or obstructions. Follow all safety guidelines for towing in challenging environments.
Warranty and Technical Support
The Tekonsha Voyager Brake Controller is backed by a comprehensive warranty, ensuring coverage for defects in materials and workmanship. For technical assistance, contact Tekonsha support at 1-888-785-5832 or visit www.tekonsha.com for detailed guidance and troubleshooting help.
Warranty Details
The Tekonsha Voyager Brake Controller is covered by a limited warranty, protecting against defects in materials and workmanship. The warranty period begins from the date of purchase and varies based on product registration and usage conditions. For specific terms, refer to the warranty section in the instruction manual or visit www.tekonsha.com. Proper installation and adherence to guidelines are essential for warranty validity. Any modifications or misuse may void coverage. Contact Tekonsha customer service for warranty claims or further details.
Contacting Tekonsha Support
For technical assistance, troubleshooting, or warranty inquiries, contact Tekonsha support at 1-888-785-5832 or visit their official website at www.tekonsha.com. Support specialists are available to address installation, operation, or maintenance concerns. Ensure to have your product model number and purchase details ready for efficient service. Additionally, comprehensive resources, including manuals and FAQs, are accessible online for self-assisted support. Reach out for reliable help to optimize your Tekonsha Voyager Brake Controller experience.